Bucket Mould analyzed all series factors when starting the mold

• Posted by xuan han August 5, 2021 - Filed in Other - #Bucket Mould，Drawer Mould  - 907 views

  　　1. The design and structure of Bucket Mould

  　　A high-quality Bucket Mould structure is a prerequisite for qualification before mold manufacturing. We attach great importance to the analysis of the mold structure, including the draft angle, product surface microcosm, gating system design, exhaust design, cooling system design, etc. The main prone problems will be repeated trial and error in the mold structure design process.

  　　Bucket mold

  　　2. Die Steel

  　　In order to improve the life of Bucket Mould and product quality, we increase the hardness of die steel through heat treatment. Our commonly used steels are H13 (48-52HRC), 2316 (45-50HRC), etc. In order to prevent mold eccentricity, we use a whole piece of steel to make barrels. The cooling system is very important. We adopt a single-circuit cooling method, and set up as uniform water distribution channels as possible. To enhance the cooling effect, BeCu can be inserted in the core and cavity

  　　Our bucket molds are demolded using air assist, stripping template and center ejector (two-step demolding). In order to improve the cooling performance, there is a center and a water channel.

  　　All small sliders will be nitrided to increase hardness.

  　　It is important to maintain the Bucket Mould. We should check to make sure that the water and gas channels are unlocked. Add lubricating oil and clean the discharge plate and center ejector regularly.

  　　3. Mold cooling system

  　　Cooling system design is a relatively cumbersome task, that is, to consider the uniformity and cooling effect of cooling, as well as the impact on the overall mold structure, determine the accurate position and size of the cooling system; moving plate or insert, side slider Cooling of key parts such as, side cores; standard cooling element design and selection of cooling standard components. Bucket Mould analyzed all the series of factors when starting the mold design. All parts of the mold have circulating water flow, which reduces the cooling time, improves the production efficiency, and greatly reduces the product cost.

  　　Drawer Mould is also our product, welcome to consult and purchase.